Power Cords Supplier, Manufacturer In China

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness

  • Trailer Wire Harness - 12 V DC (24 V to order)
7-Way
The same cord with all seven conductors landed on a busbar inside a sealed 7-gang box, ready to mount on the frame.
Type:Trailer Wire Harness
Connector:Molded 7-way trailer plug, one round center pin with six flat blades around it
Pin layout:7 contacts, keyed round body, one mating position
Rating :30 A on the charge and ground pair, 12 V DC (24 V to order)
Standard :Pinout follows the 7-way RV (SAE J2863) layout. RoHS, REACH and PAHS compliant materials
Conductors :7 conductors, 10 AWG ground and charge, 12 AWG brakes, 14 AWG lighting
Wire colours :White ground, black 12 V charge, blue brakes, green tail and running lights, red left turn and stop, brown right turn and stop, yellow reverse
Length :3 ft to 12 ft as standard, any length cut to order
Jacket :Round black PVC jacket, sealed where it enters the box
Junction box :7-gang junction box, tinned busbar, one main feed stud, five grommeted cable entries, blanking plugs, screw fixed lid
Colour : Black as shown, custom colours and private label available

Samples available. MOQ 200-1000 pieces, lead time 15-20 working days after order and artwork confirmation.

The molded plug is keyed, so the cord only enters the socket one way, and the latch on the body holds it there until the tab is pressed. Nothing in the plug needs re-torquing after installation.

7-Way Trailer Wire Harness Description

Product: 7-Way Trailer Cord to 7-Gang Junction Box Wire Harness
Connector: Molded 7-way trailer plug, one round center pin with six flat blades around it
Pin layout: 7 contacts, keyed round body, one mating position
Maximum Current Rating: 30 A on the charge and ground pair
Maximum Voltage: 12 V DC (24 V to order)
Conductors: 7 conductors, 10 AWG ground and charge, 12 AWG brakes, 14 AWG lighting
Wire Colours: White ground, black 12 V charge, blue brakes, green tail and running lights, red left turn and stop, brown right turn and stop, yellow reverse
Length: 3 ft to 12 ft as standard, any length cut to order
Jacket: Round black PVC jacket, sealed where it enters the box
Junction Box: 7-gang junction box, tinned busbar, one main feed stud, five grommeted cable entries, blanking plugs, screw fixed lid
Colour: Black as shown. Custom colours available to order
Standard and Certification: Pinout follows the 7-way RV (SAE J2863) layout. RoHS, REACH and PAHS compliant materials
Environmental Certifications: RoHS, REACH, PAHS
Testing: Continuity and pinout check on every cord, and a second check on the junction box harnesses after the conductors are landed. Insulation resistance test on request
Country of Origin: Made In China
Packing: Standard Export Carton

More pictures of 7-Way Trailer Cord to 7-Gang Junction Box Wire Harness for reference:

Seven way trailer cord wired into a seven gang junction box harness with the lid fitted

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness (1)

Seven way trailer cord wired into a seven gang junction box harness with the lid fitted (2)

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness (2)

Seven way trailer cord wired into a seven gang junction box harness with the lid fitted (3)

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness (3)

Seven way trailer cord wired into a seven gang junction box harness with the lid fitted (4)

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness (4)

Seven way trailer cord wired into a seven gang junction box harness with the lid fitted (5)

7-Way Trailer Cord to 7-Gang Junction Box Wire Harness (5)

The cord arrives already landed in the box. Each conductor is cut to length, stripped and landed on its own terminal on the busbar, and the cable enters through a rubber grommet so the jacket is not cut on the box edge. The joint that normally takes the most time on a trailer build is done before the parts are packed.

The box has seven terminations, one feed stud for a fresh 12 V line and one barrel for every circuit the cord carries. The lid screws down over the terminals, there are five sealed cable entries with blanking plugs for the entries that stay empty, and two mounting ears take the box onto a frame rail or a deck.

Six of the seven images on this page are the same harness from different angles, with the lid on and with the lid off, so the terminal layout can be checked against the trailer before the order.

Where it fits

Trailer builds and refits where the trailer already has a junction box on the frame, and for anyone replacing a harness that was spliced with crimps wrapped in tape. Also used where the box is mounted on the trailer and the cord is the only part that reaches the tow vehicle.

What to check before you wire it

Look at the terminal markings inside the box and compare them with the function of each circuit on the trailer. The terms differ between makers, so the harness can be built with a printed label panel that matches the trailer manual if one is supplied with the order.

Check the box mounting position against the cord run. The cord leaves the box through a grommet and should not be bent tighter than about four times its own diameter at that point, otherwise the jacket can crack over the seasons.

Build options

The box can be supplied with a clear lid, a solid lid or a lid with an access flap, and the number of cable entries can be changed. Terminal studs can be fitted instead of barrels on the heavier circuits if the trailer uses eyelet lugs. Private label work covers the lid label and the packing.

Packaging Method For 7-Way Trailer Cords and Wire Harnesses

Export Cartons, Pallets, FCL or LCL, Container by Sea or Air.
seven way trailer cord and junction box wire harness packing method

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Frequently Asked Questions

Common questions about 7-Way Trailer Cord to 7-Gang Junction Box Wire Harness

Yes. All seven conductors are cut to length, stripped and landed on the busbar before packing, and the jacket is sealed where it enters the box. The lid screws down over the terminals.

Five, all fitted with rubber grommets and a blanking plug on the entries that stay empty. Five entries reach the busbar without crossing the lid screws, and the number of entries can be changed to suit the trailer.

Yes. A printed circuit label can be fitted under the lid to match the trailer functions, and the lid can be clear for inspection.

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